
2024-10-10
The ring rolling machine we sold in 2024 for rolling 7-meter rings is already in use by customers. If you want to roll large flange rings with thin walls, then the requirements for the ring rolling machine will be higher.
Below is a real shot of our ring rolling machine rolling a 7m flange ring in a customer's workshop.
1. This machine can be used for hot rolling of ring-shaped parts blanks made of ordinary carbon steel, alloy steel, bearing steel, titanium alloy, high temperature alloy and other materials.
2. The workpiece must be rolled and expanded within the temperature range of forging the part. Large rings and special rings must be expanded or rolled repeatedly. The shape and size of the workpiece must meet the requirements of the rolling and expansion process of the D53KS equipment. Special rings must be manufactured according to a special billet, expanded or multi-fire rolling process. Difference in workpiece wall thickness: ≤5mm.
2. The control system uses industrial computers and PLC as the core, position sensors, pressure sensors, etc. as measuring components, proportional valves and solenoid valves as main actuating components, and equipped with a hydraulic station control cabinet and a control panel. It has automatic CAR operating mode, automatic non-CAR operating mode and adjustment mode, and also controls the target value selection function (outer diameter, middle diameter or inner diameter):
(1) Before starting work, the operator inputs the basic parameters such as workpiece size and rolling target size, and the system automatically generates the rolling process parameters.
(2) The system can detect, monitor, display, save and print various parameters of the rolling process. Rolling parameters including ring outer diameter, inner diameter, height, radial rolling force, axial rolling force, roll holding force, DC motor speed, etc. are displayed on the industrial computer monitor.
(3) The system has a self-diagnosis function. If the equipment fails, it immediately generates an alarm. The fault point will be displayed on the host computer. During the rolling process, the system can adjust the equipment and perform the necessary locking functions according to the fault level.
(4) The man-machine dialogue interface is good and can display the ring size status, rolling curve and other parameters in real time. The new console has a wider field of view and easier operation.